Friday, August 18, 2017

Toyota Camry 2.5 Hybrid Rocker Cover Gasket











Toyota Camry 2.5 Hybrid in Malaysia is using Toyota 2AR-FE engine, which can be found in other Toyota model like Highlander, RAV 4, Venza, Scion tC and Sienna in oversea market.

In the Lexus model, it use in ES300h and RX270, the 2.7 variant which is under 1AR-FE engine also using the same rocker cover gasket.

Thursday, August 17, 2017

Toyota 1KD engine on Hitachi Escavator?

















豊田自動織機、建設機械向けハイブリッドユニットを開発

日立建機のハイブリッド油圧ショベルZH200-6に搭載

日立建機が2017年9月に発売するオフロード法2014年基準適合車であるハイブリッド油圧ショベルZH200-6(運転質量20.2t)に搭載するハイブリッドシステムは、豊田自動織機製だ。豊田自動織機がこれまでに培ってきた産業車両分野、自動車分野でのエンジンおよびパワーエレクトロニクス技術を活用した豊田自動織初となる建設機械向けハイブリッドユニットだ。

















日本の建設機械が排出する温室効果ガスのうち、約6割が油圧ショベルからのものだと言われている。昨今、建設機械を使用する事業者の環境意識の高まりと低燃費へのニーズを背景に、エンジンとモーターを備えるハイブリッド油圧ショベルに対する需要が拡大している。今回、ハイブリッドユニットを採用した日立建機も、国内累計出荷台数が1000台を超えている。

油圧ショベルZH200-6は、日立建機の自社技術に、One Hitachiの取り組みや、オープンイノベーションによる技術を融合させ、新たに開発した「TRIAS-HXⅡ(トライアス エッチエックス ツー)」システムを搭載し、操作性を維持しながら、高い燃費性能を実現している。

TRIAS-HXⅡシステムでは、車体性能を最大限に引き出すため、車体コントローラーが、油圧システムおよびエンジン、アシスト発電モーター、リチウムイオンバッテリー、PCUや旋回電動モーターで構成されるハイブリッドシステムを統合的に制御する。また今回、油圧システムをハイブリッド油圧ショベル用に一新した。さらには豊田自動織機と日立建機が共同開発したモーター一体型の新型ハイブリッドエンジンに加え、日立建機と日立オートモティブシステムズが共同開発したリチウムイオンバッテリーなどの自動車・産業車両分野の技術を融合させている。








































豊田自動織機が新たに開発したハイブリッドユニットは、ディーゼルエンジンにアシスト発電モーターを組み合わせた新型ハイブリッドエンジン(モーター一体型)と、PCU(パワーコントロールユニット)から構成されている。

新型ハイブリッドエンジン(モーター一体型)は、74kW(100ps)クラスでオフロード法2014年基準を世界で初めて尿素SCRなしで達成し、尿素水の管理・補給も不要となるなどメンテナンス性が大幅に向上している。また、新開発の高出力薄型モーターと組み合わせることで、エンジンの最良燃費点を作業頻度が高い領域に設定することが可能になり、低燃費を実現した。
一方、モーターを制御するPCUは、自動車の電源技術を活用しつつ、振動・耐油性など建設機械特有の使用環境にも適応している。新発売のハイブリッド油圧ショベルZH200-6の業界最高水準の車両低燃費性能達成に、豊田自動織機新開発のハイブリッドユニットは大きく貢献している。

1.新型ハイブリッドエンジン(モーター一体型)
・世界157の国と地域の方々に使われている自動車用エンジンで、2013年からフォークリフトにも搭載されている1KDエンジンを採用。
・74kWクラスにおいてオフロード法2014年基準を世界で初めて尿素SCRなしで達成
・モーターのアシストにより、作業頻度が高い領域を最良燃費点に設定し、低燃費を実現
・エンジン直結構造によるモーター薄型化により、20トンハイブリッド油圧ショベルのエンジンルームへの搭載を実現
システム出力:118kW(2000rpm)
体格(全長×全幅×全高):1162×946mm×1087mm
質量:548kg
エンジン:1KD型直列4気筒ディーゼルターボ
総排気量:2982cc
ボア×ストローク:96.0×103.0mm
燃料供給:コモンレール式
過給:電子制御可変ノズルターボ
後処理装置:DOC+DPF
最高出力(参考値):74kW(100ps)(2,000 min-1)
最大トルク(参考値):390Nm
アシスト発電モーター
モータータイプ:永久磁石型同期モーター
最高出力(参考値):44kW(2,000 min-1)
最大トルク(参考値):210Nm
ZH200-6
全長×全幅×全高:9660×2860×3020mm
後端旋回半径:2890mm
最低地上高さ:450mm
標準バケット容量:0.8㎥
運転質量:20200kg
最大掘削半径:9920mm
最大掘削深さ:6670mm
最大掘削高さ:10040mm
最大ダンプ高さ:7180mm
旋回速度:11.8min-1
走行速度:3.2km/h
Source: https://motor-fan.jp/tech/10000780






Suzuki Swift 1.4 and Opel Agila B Cylinder Head Gasket





















The locally assemble Suzuki Swift 1.4  is using an K14B engine, which actually can be found in Opel Agila B model, which make us unsure whether this engine is develop by Suzuki or Opel.

But normally we found the cylinder head gasket as the design of the bottom type of the above photo, recently there are one Suzuki car with this K14B engine code, dismantle out the cylinder head gasket and found thee are differences between the one that market currently have. Is it a second generation of K14B engine?  

Tuesday, July 18, 2017

Honda Insight Hybrid Rocker Cover Gasket












Honda Insight Hybrid engine is consider the Honda L13 and L15 family type of engine, which is commonly use in City, Jazz, Fit and CRZ, the rocker cover have a bit modification from those non hybrid engine.

Just look at it, it may looks like the one use on the City or Jazz I-DSI model, but it have a longer stretch at one side, don't know if the area is for the engine to connect with the hybrid battery. This hybrid model also can found in Civic and Acura ILX 1.5 model.

Nissan Cafiro PA33 Intake Manifold Gasket













Some interesting part taken out from a VQ25 engine in Nissan Teana engine, the intake manifold gasket at the surger manifold area is totally difference from other VQ25 engine, it is a result from the difference between a VQ25DE engine and a VQ25DD engine.

VQ25DD engine, is use on Nissan Cafiro PA33 model, also can be found in model such as Stagea M35, Skyline V35 and Gloria or Cedric. So it is interestingly found it is in a Teana model in Malaysia market.
 

Wednesday, July 5, 2017

Honda Logo D13B, D15B Valve Cover Gasket











Today a customer sent the photo of a Honda rocker cover gasket and asking if we stock the gasket, and the square area which you can see in the above photo stun me for a while, and actually we don't have it, out of the curiosity, I try to figure out which model of Honda using this gasket, although the customer is telling that he is using a old model of Honda City.

After surfing around with the Google help, finally I found it's OEM part number as 12341-P7A-000, but actually I can't found this number in any of my hard copy catalog, and one of the website info show it use on a model call Honda Logo, model GA3 and GA5 with D13B and D15B engine.

Anyway I wonder if this is the only engine left in Malaysia market.

Friday, June 23, 2017

Will Geely change Malaysia auto parts game play?




















DRB-Hicom Bhd and Zhejiang Geely Holdings Group have inked a definitive agreement under which the latter will acquire a 49.9% stake in the national car manufacturer for RM460.3mil. The full news can be seen in the below link,
http://www.thestar.com.my/news/nation/2017/06/24/geely-acquires-stake-for-rm460mil


And many are talking about the Geely Boyue model, which will form Proton's first SUV in Malaysia market,
https://paultan.org/2017/06/23/geely-boyue-suv-makes-first-malaysian-appearance/

And it remain mystery for me on the engine of this Geely Boyue, which it can be found online with the engine code of JLD-4G24, JLD-4G20 and JLD-4G18TDB, which no further details enclose if this engine is a modification from a Japan engine or a totally develop by Geely.

Will the said Proton's SUV using the Geely Boyue original engine or using the Proton's develop engine? If it is using the China made engine, the future engine parts game play in Malaysia market may have a changes if China engine start to dominate the popular model on the road.

Wednesday, June 21, 2017

Kia Optima K5 Valve Cover Gasket














In this post just to share a valve cover gasket on a Korea model, KP have no product on this gasket, it is just a sharing post because found this interesting design of the gasket.

The Kia Optima K5 with G4NC engine, have a rocker cover gasket like the above photo which show its OEM part number 22441-2E000, with the 2 pieces of rubber which you can see in the photo, the design is already quite different from other type of rocker cover gasket.













But that is not the end of story, they come up with another part number of 22441-2E300 which is shown as above photo, looks similar, but actually have a longer stretch on the outer rubber.

















And from the above photo, you can see the different between 22441-2E000 and 22441-2E300 more clearly, the gasket is 22441-2E000, which try to install on a rocker cover which should use 22441-2E300, and you can see 22441-2E000 is actually shorter and have a missing stretch on it.

Wednesday, June 14, 2017

Toyota 1G-FE Gasket
















The Toyota 1G-FE gasket which use in Altezza or Mark II GXE10 and GX115, is a bit different from other Toyota 1G series of gasket, firstly their cylinder head gasket is metal type or MLS type which in other model of 1G cylinder head gasket is using graphite material.

The intake manifold gasket for this model is also rubber o-ring type which other 1G series of intake manifold gasket is using paper type of gasket or asbestos material.

Friday, May 26, 2017

Boon Koon VIFLEX 2.0 Van Full Set Gasket


















Boon Koon Group Berhad is a public listed company trading in Bursa Malaysia since 2004, for their business details, you may visit www.boonkoon.com for further information, what I'm interested now is one of their product, the Boon Koon Viflex 2.0 Van, which although not so popular, but some time you still can found it on the road as a commercial purpose vehicle.
 

















The engine which installed in this Boon Koon Viflex 2.0, actually is a China made engine, although it is a 2.0 capacity engine, the whole engine head and block seems not so big in size, there are not much info in the internet, except an engine model code of "DLCG12" shown in the Viflex 2.0 specification introduction brochure.























The rocker cover design as such using 2pcs separate of rocker cover gasket.














And the full set gasket content seems simple and very straight forward.


Wednesday, May 10, 2017

Subaru BRZ or Toyota 86 Gasket?

















When doing Google searching, found some interesting info for sharing, actually most of us already known that the Toyota 86 (Some may call it GT86 or 86 GT) is using the Subaru FA20D engine which is use in Subaru BRZ, so when come to buying Toyota 86 engine parts, will you buying on Subaru brand or on Toyota brand?

Actually Toyota have an engine code for their 86 engine, Subaru call it FA20D and Toyota call it as 4U-GSE, and for the gasket kit part number, you may found Subaru using 10105-AB550, and Toyota is using SU003-00094.











Sound interesting, come with different brand name and part number, their content may be exactly the same, for other gasket content inside the kit set, Subaru and Toyota should be also have a list of different part number among them, anyone know that Subaru and Toyota which of them will set their gasket pricing higher?

Friday, April 28, 2017

Mitsubishi L3E Engine Gasket




















Sometime when customer look for gasket which is not so common in our product range is quite challenging, for example if they looking for gasket for mini excavator which using Mitsubishi L3E engine.

This Mitsubishi L3E engine is mostly use in the industrial field which I think is totally not use for passenger car.

















Mitsubishi L3E engine is a 3 cylinder water cool diesel engine, with 952cc capacity, with 76mm bore and 70mm stroke.

Wednesday, April 26, 2017

Subaru Oil Separator Gasket













Found an interest part at the Subaru EJ20 engine rocker cover area, I think not all the EJ20 series have this part but what they call it as rocker cover oil separator, for the above diagram, check it out on 11831 and 11832.

















And for this rocker cover show above, can you see the black cover on the upper left of the rocker cover?


















The first diagram which show item 11831 is the above item which is the black cover you can find beside the rocker cover, and the below photo show the item 11832 which is the gasket sit between the above black cover and the rocker cover, and they call this as oil separator gasket.


Wednesday, April 19, 2017

Perodua AXIA Cylinder Head















A chance to have a view on the Perodua AXIA engine head when visiting the engine rebuilding factory, in the earlier post in introducing this engine with a diagram here which we can only see the drawing on this 1KR-DE engine, how you find the drawing and the physical engine?




Wednesday, April 5, 2017

Mazda LF, L5, L8 Engine Oil Cooler Gasket Type
























Mazda LF, L3, L5 and L8 engine which can be find in model like Mazda 3, 5, 6 and CX-5, CX-7, also some new Roadster, Premacy, Axela, Atenza, MX-5 and Biante.

As the design of engine is consider under the same family of engine, the design of oil cooler seems have two type of it, one is using the plastic type of oil cooler with part number LF02-14-700 and one is the metal type of oil cooler with part number LF6W-14-700A.















With the difference type of oil cooler, their gasket also have 2 types of it, the metal oil cooler, is using the rubber seal as their gasket, and for the plastic type of oil cooler, the gasket is something like a fiber housing which having the rubber seal attached on it.  
















The question is this 2 type of gasket, seem share the same part number of LF8X-14-702, so is this 2 type of gasket is interchangeable in this 2 oil cooler, or the rubber seal design of gasket, which is produce after the fiber type, consider an improvement design, to let it use in this 2 type of oil cooler and supersede the fiber type gasket?
 


Thursday, March 30, 2017

Perodua AXIA 1KR-DE Engine Gasket





There are quite a number of people curious what is the difference between the 1KR-FE engine which found in Toyota Passo and Daihatsu Sirion with the 1KR-DE2 engine which found in Perodua Axia in Malaysia and Toyota Agya in Indonesia.

1KR-FE engine gasket photo can be easily found in the website as it is even use in some Citroen model, and 1KR-DE2 gasket photo is hardly found in the website due to this engine may only have its present in Malaysia and Indonesia market only.

This post show the photo of the 1KR-DE2 gasket and those interested can just compare it with the 1KR-FE type that is mostly found in Google when you search for "1KR gasket" on it.

Wednesday, March 22, 2017

Ford Ranger 2.2 XLT T6 Engine Gasket



After the previous post on the Ford Ranger 2.2 XLT T6 engine diagram, let have a look on the engine gasket that can be found in this engine.